TRL-B High Efficient High Shear Mixing System Powder Liquid Emulsifier Homogenizer Mixer
Product Description
The Details of product
Commodity | TRL-B High Efficient Online Mixer System | |
Material Contact Parts | SS304(1.4301)/SS316L (1.4404) | Provided with material inspection report |
Material Non-contact Parts | SS304(1.4301) | |
Stator Rotor Material | SS304(1.4301)/SS316L (1.4404) | |
Sealing Material | EPDM,Silicone,FKM,PTFE. All material comply with FDA21CFR117.2600 | |
Flow Rate | 0.5-40m³/h | |
Maximum Flow Rate | 40m³/h | |
Powder Suction Flow Rate | 0-5m³/h | |
Layer of Stator Rotor | 5-10 | |
Power of In-line Mixer | 4-37kw | |
Rotation Speed of Inline Mixer | 2900/3500/1450rpm (Homogeneous Pump) | |
Rotation Speed of Self-priming Pump | 2900/3500/1450rpm (Self-priming Pump or Rotary Lobe Pump) | |
Voltage | 220v, 380v, 415v, ect | |
Hertz | 50hz, 60hz | |
Motor Brand | China Motor, ABB , Siemens | |
Max. Pressure | 10bar (145psi) | |
Maximum Temperature | 130℃/266°F (30min CIP/SIP) | |
Connection | Butt-weld, Tri-clamp, Union, Thread, Flange | |
Application | Food Industry, Dairy, Homogeneous Mixed Milk Products, Biological Pharmaceutical Industry, Cosmetics Industry, Chemical industry, Homogeneous production of PVC plasticizers, Petrochemical Industry | |
Max. Viscosity | 90000mPas | |
Customized Support | OEM, ODM |
TRL-B efficient online mixer system is the latest generation of solid and liquid, liquid and the liquid fast, efficient hybrid systems equipment. The system has powerful Central vacuum of power system to ensure operation of the system efficient, safe and reliable, but also the clever design of a set of precise and bite Rotor will close subsystems, making efficient online mixer with a variety of unique and mutual reunification of the Function. In the unique and compact structure of the system, two systems synergy, working together, so that non-homogeneous materials in a small space rapidly and thoroughly mixed and heterogeneous, and may even be a meticulous verification of stability to repeat Production results.
Product parameters
1. Production data: The liquid phase is measured using water as the medium, while the solid phase is measured using white sugar as the medium. The viscosity of the liquid phase and the bulk density and water content of the solid phase have a significant impact on production.
2. This equipment can be customized according to non-standard customer materials to meet process requirements. If the requirements for high viscosity, enhanced homogenization function, and heat sensitive materials are met
3. Interface options available: clamp, thread, flange
4. The material of the stator and rotor can be SS304 or SS316L
5. Sealing ring material: silicone rubber, fluororubber, EPDM, PTFE
Features
1. Have mixed, stirring, decentralized, heterogeneous, emulsion, homogenized, and other functions, high universality.
2. Production stability uniform, can be infinitely repeated verification. Particularly in dairy products, beverages, food and pharmaceutical production process more important.
3. No powder Mission, grain-free, no clumps of a lectin.
4. High efficiency, compared with the traditional process can be shortened by about 80 percent of the time, greatly improving production efficiency, reduce production costs.
5. Extensive application for automated production lines, but also to different batch production applications.
6. Particularly applicable to high-viscosity, difficult to dissolve the material (viscosity up to 90,000 mPas).
7. Hassle Free equipment can be fully online CIP / SIP, meet the health requirements and standards.
8. Modular structure: The scene without the direct use of debugging, significantly reducing installation costs.
9. Compact: Small space, easy integration with other systems, saving investment.
Operating instructions
1. Connect the power supply (such as AC380V)
2. Check the small tank of the cooling water pump to ensure it has been filled with coolant (the medium can be pure water)
3. Check the valve of the powder feeding hopper to ensure it is closed
4. Connect the emulsion pump feed to the tank outlet, with the tank outlet valve closed
5. Pour powder into the feeding hopper and ensure that the valve of the feeding hopper is closed
6. Open the outlet valve of the storage tank and ensure that the emulsion pump is connected to the liquid
7. Press the emulsification pump switch on the control panel, and the green indicator will light up; Press the power pump switch again, and the green indicator light will light up (note: press the emulsion pump first and then the power pump button, otherwise the power pump will not start)
8. Ensure smooth discharge of the batching machine, and then open the feeding hopper valve. The valve opening and closing amplitude can control the powder feeding speed.
9. Complete the work
Attention: Before the normal operation of the equipment, it is necessary to ensure that the liquid in the cooling water tank is at the normal water level, otherwise the equipment cannot be started!
If the warning light on the control panel is on, it indicates that the water tank is missing and water must be added!
To maintain the normal operation of the equipment, it is recommended that the batching machine be cleaned after each operation!
How to Order about TRL-B High Efficient Online Mixer System?
1. What's material, such as SS304 or SS316L ?
2. What's products and what’s viscosity of products ?
3. What's flow rate?
4. What's power?
5. What's head or lift ?
6. What's voltage and hertz ?
Drawing & Techanical
Drawing & Techanical
System Combination for TRL-B High Efficient Online Mixer System | |
1. | Table system: according to different application requirementsv, select SS304 or SS316 L stainless steel manufacturing. The relatively closed system equipment, cleaning, sanitation, safety, aesthetics, easy to operate. |
2. | Dry powder feeding: v-dry powder for solid feeding the mouth of Health with adjustable valves. Can choose manual or pneumatic control. Control Valve: Yes conditioning systems must be part of the system at the same time to adjust the volume and velocity. |
3. | Endoscopic: (choose to install): To observe the entire system operators provide a convenient working conditions and visual instructions. System emptying system (based on customer requirements choose to install); can be used for cleaning, emptying and sampling. |
4. | Efficient mixer: the system is the core components, the ingenious design of a precise and bite Rotor will close subsystems, making efficient online mixer with a variety of unique and reunification of the functions of each other. They are asked to the relatively high rate of high-speed rotation, but not direct contact with each other, not wear. Health centrifugal pump shape the structure from the structure, shaft, mechanical seals, seals and other imports are Germany; rotor, stator, the whole cavity are forging a stainless steel high-precision CNC machining centers from processing; system strong, secure, Efficient, safe and reliable. |
5. | Efficient power machine: the powerful Central vacuum of power system is an essential part of system to ensure that systems work efficiently, fast, stable, powerful, safe and reliable. Health of the powerful suction ring true blank suction system for the whole mixer conveyor system, and provide the impetus for solid materials. Sealed in stainless steel, machinery, Kennedy-durable, stable and reliable. |
6. | Security systems: systems are equipped with stainless steel double-filter protection systems to ensure that the metal to avoid any solid particles (Lo Salim, welding slag, metal, gravel, etc.) on the system damage. |
7. | Operating system: the operating system designed, single-stop button to launch the operation, were instructed fault. Simple, easy maintenance. Operating system with anti-fertility overload, short-and |
8. | anti-shortage-and to prevent misuse of the parade, such as interactive chain protection. According to customer needs, can be equipped with automatic operating system. |
Applications
Applications
Food Industry | Homogeneous concentrated fruit juice, long fiber drinks, soups, all kinds of jam, fruit juice, potatoes Nigeria, mustard cake |
Dairy | Homogeneous fermented dairy products: You yogurt, soft cheese, butter, etc. |
Heterogeneous mix milk products | Such as ice cream, chocolate milk, cocoa milk, CMC, starch, Mr Jing, etc. |
Biological pharmaceutical industry | Tissue, cell body grinding, injection; antibiotics; drug ointment; microcapsules emulsion. |
Cosmetics Industry | Emulsion various facial cream, lipstick, liquid detergent, Ximian Nai, skin care products, shampoo. |
Chemical industry | Resin emulsion, surfactant, carbon black dispersion, dye coating |
Homogeneous production of PVC plasticizers | All kinds of emulsion agent, photographic emulsion, additives, etc. |
Petrochemical Industry | Emulsified asphalt; modified asphalt; heavy oil emulsified diesel emulsion; lubricants; silicone oil emulsion |